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Centerboard trunk after the wood rails were removed. The
trunk was loose in the back, and had pulled away from the rivets |
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Each of the rivets were drilled out |
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The metal retainer pulled away after the rivets were removed |
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The front metal clip was then removed. This was a pain as
there was not much room to work with power tools. There were
rivets on one side, and steel screws on the other side which
were rusted. |
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After the front metal piece was removed, the centerboard cap
came off easily. |
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I used aluminum strips (L-pieces) to help strengthen the
centerboard trunk. I also replaced the wood that was in the
groove at the top of the trunk. |
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Update 2009 I ended up pulling
off the trunk and moved the supporting metal strips. Instead of
the strip going over the top and side of the trunk, I moved it
to the side and underside of the centerboard trunk support rail.
The reason for this was that the strips raised the trunk cap
just enough to make it difficult for the cap to seat correctly. |
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I used 2 " wide strips of plywood on the inner skin of the
outside of the centerboard trunk. I didn't want to have to deal
with all of the riveting involved, and figured I could secure
the cap with Stainless steel word screws. This would make it
easier to remove the cap in the future if needed. |
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I replaced the wood piece on the back inside of the cap.
This is how the strips fit in before riveting. |
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I moved the mainsheet blocks off the centerboard cap, and
onto the new wood top which I will show later on this page. The
back of the cap seems to take the most force from the main sheet
block. I strengthened the cap with aluminum strips, and riveted
then to the cap. |
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With the strips secured to the cap, I set the cap back in
place to further shape the strips |
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I cut out notches in the centerboard trunk so that the cap
would seat all the way down, The metal strips were threaded in
between the wood strips and the outer centerboard trunk. |
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This is the finished picture. The wood screws were used to
hold the back of the wood strips that run the length of the
inside outer centerboard trunk. These screws also go through the
vertical metal screws that strengthen the cap to the trunk. I
was able to catch the bottom of the vertical metal strips using
a wood screw by pushing the strips against the outer wall using
a chopstick through one of the drain holes in the back of the
trunk. Once the screws had pulled the metal strips to the side I
was able to rivet them into place. I came out well, but then I
remembered I wasn't going to use rivets anymore. I finished
attaching the cap using stainless steel wood screws through the
metal retainer ring. I made sure each screw grabbed the inner
wooden strips. I used #12 - 3/4 inch screws. You don't
want them to go in too deep, and damage the inner trunk. It's
important to remember that if you use any screws in the trunk,
there needs to be some sort of backing. If you just screw into
the fiberglass in high stress areas it will break, and usually
break at the worst possible time. |
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When I changed the centerboard gasket, I removed the
centerboard mounts which were located on the bottom of the boat
at the front of the trunk. It's probably a good idea to plan on
replacing the gasket if you do this upgrade as you have to
remove the gasket plates, and pull back some of the gasket to
get to the centerboard mounts. |
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This is what the board looked like when it was pulled out.
Obviously the boat had been moored in it's past life. The board
was in pretty good shape, and just needed a good cleaning, and
sanding wih 1200 grit sandpaper. |
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These are the 2 metal mounts I got from Harry Shindle from
Cardinal Yachts. Instead of mounting from the bottom, they mount
on the top of the centerboard trunk. |
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Cut out a full wood cap. A lot of time on the downwond my
crew likes to sit on the trunk. The notches in the fron are
where the top mounted centerboard brackets will fit into. The
brackets need to be secured to the trunk cap, and not the wood
cap. If on the wood cap the board will ride too high, and not be
able to be retracted properly. The arrangement also allows you
to remove the centerboard for maintenence without having to
remove anything on the cap. |
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Done. I use a 6:1 mainsheet set from Nickels. Most of the
time I like it, but it adds quite a bit more sheet in the
cockpit. |
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